The Inner Mechanics of Old Rotary Phones | November 25 2025, 00:59

When I was little, I used to take apart old telephones many times, and only now, in my grey years, I realized that I never wondered how they worked. And they worked in a very interesting way.

Let’s start with the dial. The phone is connected to the network by two wires. The dial is a rotary one. When you wind up the disk, the contacts are blocked, and when you release it, the disk returns backward and delivers a series of interruptions/pulses to the line. But how was it made to return at a constant speed (which is 10 pulses per second)?

It operated based on a centrifugal friction governor. The mechanics (gearbox) accelerated the governor’s axle to thousands of revolutions per minute. Two weights with friction pads (consider them brakes) were seated on the axle. The centrifugal force pressed them against the stationary drum, creating a braking effort. This is a direct heir to Watt’s centrifugal governor, allowing the mechanism to work stably regardless of how sharply you released the disk.

Next. The Central Office connected you with a friend. You both speak at the same time, and sound is transmitted there and back through two wires—why two wires and not four, you understand? Well, okay, but why don’t you hear yourself too loudly, since the microphone sends the sound there, from where the “speaker” hears it?

I couldn’t answer quickly. Went googling. So, it turns out that a special differential transformer was responsible for this. There, the current from the microphone branches off: part goes into the line to the friend, and part goes into the “balance circuit” (a chain of a resistor and capacitor inside the phone), mimicking the line resistance. The transformer coils are wound in opposition: the magnetic flows from the current in the line and the current in the balance circuit mutually annihilate themselves in the coil that goes to the speaker. Engineers purposely adjusted the balance not perfectly, leaving a “local effect” – a quiet sound of one’s own voice, so the phone wouldn’t seem “dead.” But the incoming signal from the friend has nothing to unbalance it (silence on your side), so it freely passes to the speaker.

Now about the microphone. At that time there were no transistors in phones, but the signal was loud. The secret is in the design of the microphone, it’s carbon. Essentially, it is a box with carbon powder and a movable diaphragm. The sound from your mouth compresses and decompresses the powder, changing its resistance. The microphone does not generate current but modulates the powerful current coming from the Central Office. Essentially, it worked as an amplifier. Over time, the charcoal compacted, and the audibility dropped—hence the habit of tapping the handset to “shake up” the powder.

The speaker was normal, electromagnetic. Although not quite. If there were only an electromagnet inside (without a permanent magnet), the phone would horribly distort the voice. An electromagnet attracts iron regardless of the polarity of the current. If you supply a sine wave (voice), the diaphragm would be attracted during both the positive and the negative half-waves. Result: the frequency of the sound would have doubled, and you would hear not the voice of a friend, but an unintelligible high-frequency buzzing. The permanent magnet solves this problem: It creates “preload.” The diaphragm is always attracted to the magnet with medium force. When the “plus” of the signal arrives, the magnetic field strengthens and the diaphragm flexes more. When the “minus” arrives, the field weakens and the diaphragm springs back.

In modern speakers, the force strictly depends on the direction of the current. Plus pushes, minus pulls. Therefore, the frequency doubling, which old phone engineers feared, physically cannot occur here. The diaphragm doesn’t need “preload” by a magnet, it just needs to hang in peace.

Interestingly, the principle of old electromagnetic capsules (metal diaphragm + “anchor”) is used now in the most expensive in-ear headphones—google “balanced armature headphones” (prices around $500).

The voltage in the telephone network was negative – minus 48/60 volts. Plus was grounded, and the “live” wire was the minus. Why? It turns out, this is protection against electrochemical corrosion. The cables lie in moist earth. If there were a “plus” (anode) on the wire, upon insulation damage, copper would dissolve (electrolysis) and the cable would rot. With “minus” (cathode), metal ions, on the contrary, tend to settle on the conductor from the soil, which prolonged the cable’s life by decades.

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